2001 trooper build/diesel swap

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2001 trooper build/diesel swap

Postby onebadtrooper » Fri Feb 17, 2012 11:55 pm

I thought i made a build tread for my 01 trooper, but I guess i didnt.

I seen a posting on craigslist for a trooper that was damaged in the front for $2400, I had just completed the rebuild/upgrade of my 93 trooper front end so I wasnt too worried.
I was able to talk the guy down to $1400 over the phone (the trooper was in oklahoma), I was told that the trooper had a brand new engine and ran perfect. Well we drove up there only to find it was filthy and didnt want to run at all. We ended up getting it for $1000. On the way home I picked up some intake gaskets and it turned out to be the problem 8) It needed a ton of cleaning but it was in repairable shape. I started with a 2001 2wd aniverary edition trooper with almost every option and is a nice pearl white. Turns out I got it from the first owner. I've been fixing it up by looking and waiting on deals to come my way.

This is the ad picture..
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At first I just threw a stock bumper I had laying around on it.
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I couldnt leave it stock for long lol....I added my ARB bumper left over from the sale of my 93 trooper, the wheels and tires from my brothers old amigo and a diesel scoop.
I had some 912's and a spacer laying around so I lifted it up.

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I had it supercharged for about a year, but just recently sold it to clipper03rodeo, It was fun!!! .
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I did have some problems running the supercharger, and it cost me the new engine the previous owner installed. I didn't have a good enough ground for the coil packs, this lead to the engine getting fuel but very little spark. The engine ended up hydrolocking on fuel and broke the crank shaft :roll:. The crazy thing about It I had no idea it was hydrolocking
and I drove the trooper like normal. I heard a very faint knocking sound so I pulled the oil pan and found this.. ran fine though lol..
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I even pulled my 89 with it broken crank and all :shock: If I'd known I would have parked it..
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I ended up getting a great deal on a brand new short block...

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I always check craigslist for deals and rare isuzu parts and was ble to find an ARB roofrack that was made for the second gen trooper for $300. Only problem it was in nebraska but i lucked out, the guy i bought it from was going on vacation to dallas so he strapped it on his mini van and delivered it!!. I put some IPF lights on it too..
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I wanted to convert this thing to 4wd so I started collecting parts, As it turns out second gen troopers are super easy to convert. I used a manual shift t-case and pretty much everything bolted right in. I would have been a waste building this if it were 2wd.

I didn't realize that 01-up troopers have electric fans for the condenser. When I bought the trooper it had been bumped in the front and I guess they removed the factory fan. The a/c system couldn't keep up with the texas heat. I noticed a 01 trooper just like mine at the junk yard, and seen the fan. It was bent up pretty bad so I robbed a set of fans from a landrover disco. They worked out perfect, and now the a/c is much better at idle.

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A few weeks ago I welded on some shrockwork siders...They have a raised tube that really helps as a step when putting stuff on the rack.
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Next project is a 4JG2TC 3.1 diesel swap. I've got it on order with a local supplier, should be here in 6 weeks. I will document the whole swap here :mrgreen: ...


_Chris..
89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby streetersam » Sun Feb 19, 2012 3:07 am

Dude, this is a sweet trooper! That interior looks downright sumptuous...
Looks really nice with the ARB and the lift; how much lift are you running? Also, what are the sizes of the wheels/tires? I like the backspacing on those wheels, they fill the fenderwells nicely

I'm super stoked for your diesel swap! Been reading up on doing this, I would totally do that if I had the money! Keep it up!
- Sam

2000 Trooper S, 5-speed
BFG A/T 265-75-16's, bedlined lower trim & bumpers, 2" Spacer lift, T-bar crank, 3% tint, Weathertech Floorliners, Exedy clutch, Dynomax Super Turbo 2.5" exhaust, Plasti Dipped wheels

***FOR SALE*** See build thread below

My Build Thread: viewtopic.php?f=15&t=52107
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Sun Feb 19, 2012 6:43 pm

Thanks, Its about 3" lift. The tires are 265x75R16, Wheels are mb-motoring, not sure of the backspacing. Whatever discount tire gives you when ordering for a 98 amigo. They are about flush with the fender flares.

_Chris..
Last edited by onebadtrooper on Mon Apr 23, 2012 12:26 am, edited 1 time in total.
89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Sun Feb 26, 2012 12:14 pm

Picked up a few things at the junk yard the other day.

I got a big single electric fan, It came off of an old crown vic. Looks like its going to fit perfect.. I've got the controller, and a few other things needed for the install on order. I plan on installing that next weekend.

I also picked up a few extra handle's, I don't see too many tan int troopers at my local junk yards so I grabbed them.
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I installed 4 extra handles, two on the drivers side, and one on each side of the back cargo area. i guess the rear handles are for the third row seats over sea's. If you look in your cargo area you can see the raised square's where the handles go. Easy install as the threaded holes are already there...

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Ater work on friday, i stayed late and installed my compressor for my front locker. I'd rather have a york 210 but this will work for now...

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89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby Cronk » Sun Feb 26, 2012 1:18 pm

Your projects are always inspiring. Love the progress so far. Can't wait to see the diesel swap.
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Re: 2001 trooper build/diesel swap

Postby gear60 » Sun Feb 26, 2012 11:52 pm

It is very nice trooper.

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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Tue Mar 06, 2012 5:28 pm

Thanks Guys...


Woohoo, just got word my diesel engine is being loaded on the container. It has 59,030 miles on it or 95,000km's

Can't wait!! :P
89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Sun Apr 08, 2012 11:01 am

WooHoo my diesel engine made it in, won't be ready for pick-up till next thursday but its here!!! :mrgreen: :mrgreen:

On a side note, I just installed a RTT for my 01. Its made for the ARB touring style roof racks and I have the full ARB rack so I had to make up some mounts. These normaly bolt on and stay on all the time but I wanted to be able to remove mine when not in use. I made some mounts to pin the tent to the rack, I used two lockable pin's to help prevent theft. I still need to find some kind of security nuts for the stainless bolts. I'd like to use some hi-loc collars but I think these are metric bolts :x

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89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby Ian1006 » Sun Apr 08, 2012 11:34 am

Wow, so clean!
97 Honda Passport EX Auto to Manual Converted
G80 Dana 44
TreadWright Guard Dogs 265/70/16 on Snowflakes w/ matching spare
Sensa-trac shocks
Aisin Manual hub conversion
Lifted 2 inches front / add a leaf and custom shackles for 3 inches rear
DIY tie rod protectors
5W40 Rotella T6 / Wix filters

Build thread: http://forum.planetisuzoo.com/viewtopic.php?f=15&t=51622
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Re: 2001 trooper build/diesel swap

Postby TheTank » Sun Apr 08, 2012 11:43 am

You have a truly amazing build. I didn't know they had a 2wd Trooper, but of course there's a lot I don't know. Good luck with the diesel swap!
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Sun Apr 08, 2012 11:52 am

I think 2wd was only offered for the last 2 years the trooper was in America. Atleast they made them easy to convert back to 4wd.
89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby Hatfield » Mon Apr 09, 2012 12:00 am

Looking great so far.

I'm really looking forward to seeing how hard your diesel swap is.
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2000 Trooper - AR5 swap, 4.77s w Aussie & ARB, TeraLows, 285/75 Goodyear MTRs,
Indy4x bumper, OME lift with N85 shocks, 1" BL, TG sliders, M8000, 20" LED, dents

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2007 Acura TL Type S - the daily
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Re: 2001 trooper build/diesel swap

Postby Van_Homan » Mon Apr 09, 2012 11:44 pm

Looking great.
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Re: 2001 trooper build/diesel swap

Postby streetersam » Tue Apr 10, 2012 11:02 am

Awesome dude! Make sure you take plenty of pics!
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Tue Apr 10, 2012 9:44 pm

Bad news!! they shipped the newer style 3.1 with the electronic injection pump. I think I'm going to get an older style injecton pump out of the Uk, the importers are going to take the pump cost off the engine total...A little damage to the intercooler plastic trim other than that its a lot cleaner in person. Mine is the 5 speed.

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89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Wed Apr 11, 2012 11:48 pm

Correct injection pump is on order from England. Thankfully the injection pump will just swap right over 8) .
89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby Hatfield » Thu Apr 12, 2012 12:29 am

onebadtrooper wrote:Correct injection pump is on order from England. Thankfully the injection pump will just swap right over 8) .

Wow that's too easy, good to know as well. Is the wiring harness pictured on your engine up above, or do diesels come with that few of wires? They've got no ECU, right? Shouldn't be too hard to wire if so.

Also, if your top mount is damaged, look at a used STI top mount. They can be found for fairly cheap on the Subaru forums.
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2000 Trooper - AR5 swap, 4.77s w Aussie & ARB, TeraLows, 285/75 Goodyear MTRs,
Indy4x bumper, OME lift with N85 shocks, 1" BL, TG sliders, M8000, 20" LED, dents

1999 Trooper - parts car or future crawler
2007 Acura TL Type S - the daily
1995 Nissan 240sx - the racecar
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Thu Apr 12, 2012 9:21 am

Yeah I got lucky and found one on ebay UK 8) should be here on wednesday. These engines do have an ecu that controls the injection pump, they came out of a newer trooper that was drive by wire, but swapping to the older injection pump converts them back to fully manual. Even with the ECU I only seen like 5 wires coming off my engine pictured to the left in the above pic. The one to the right is an auto and has alot of wires!! It has everything but the ecu, you'd think they would have shipped that with it.

The intercooler isn't damaged, just the plastic trim peice, I can take it off and it will just be aluminum. I'd like to find a good one later on down the road but no biggie for now.
89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Thu Apr 12, 2012 9:18 pm

few more pics.....

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89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Sat Apr 14, 2012 12:08 am

Swap starts tommorow :twisted: . I'm pulling the 3.5 in the morning, and selling it to a VX guy on sunday. I'm planning on swapping in my 5 speed parts on sunday, I've got everything i think I will need. I'm picking up the Diesel on monday. I'm going to tear down the engine a bit to clean everything up and swap in my injection pump. I'm thinking about getting the exhaust manifold and turbo ceramic coated, May get the intake as well depending on price.

Let the swap begin.... :P

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89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby beto » Sat Apr 14, 2012 2:57 pm

Exciting! You will love it when the swap is done!
2002 Trooper, 3.1 Turbo Diesel Intercooled
Front Aussie Locker // OME 919´s // Daystar 1.5" spring spacers // Pro Comp ES9000´s // ARB Bumper // 12,000lb Winch w. Synthetic Rope // BFG KM2 255.85.16 on Snowflakes
Lifetime Led Headlights // RigidIndustries Dually D2´s // Aisin Hubs // 4 LED Roof Spot Lights // OEM Yakima Roof Racks // Airtec Snorkel // K&N Filter
video // video // 12/2010 ROTM
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Sat Apr 14, 2012 8:51 pm

Well Its started :twisted: I swapped out with my 89 trooper and left the 01, Its been at my buddys shop. First time driving it on the road in 4 years :shock: I really need to remove the welded rear!! I pulled my 3.5 and started to swap the trim peices on the 01.

almost ready to pull

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Auto trim
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auto shifter plate.
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test fit
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Made the 30 mile drive no problem, She needs some work though!..
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89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby bradzuzu » Sun Apr 15, 2012 12:30 am

Wow man !!! I like both of them !! The 01 looks brand new !!
91 amigo sas toy front leaf- traded off :(
2000 amigo sas d44 wagonear 4 link
custom built buggy ffor the dirty stuff

My build up page
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Intake R&R - port and polish

Sometimes trying is all you can do, but when you succeed , that's something to be proud of...
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Re: 2001 trooper build/diesel swap

Postby onebadtrooper » Sun Apr 15, 2012 8:38 pm

Thanks, wish it looked that good in person. I think the pearl paint hides alot in pics!! its no where near like new. I wish it was. After I get this diesel swapped in, my 89 is getting some much needed work done to it, I think it may need a trans and I will probably throw a solid axle under it, the maxed out first gen ifs drives like ----..


No turning back now, 3.5 is sold.
89 trooper, 6"lift, 35x13.50R15 baja claws, tera low 3.07's and 5.38's.custom bumper F&R, built 3.4L,safari snorkel.

93 trooper s SOLD..

2001 trooper 3.1L turbo diesel conversion ,yokahama geolander a/t's 265x75r16, ARB bull bar. 2wd to 4wd conversion, rock sliders, ARB roof rack with IPF lights, ARB front locker.
two troopers in a family of isuzu's
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Re: 2001 trooper build/diesel swap

Postby bradzuzu » Sun Apr 15, 2012 9:07 pm

Well I guess you have no choice now :) ... I hope the inj. pump drops right in and she fires right up !! Have you worked on diesels before ?? Just asking cause its part of what I do... I wonder if the inj. Lines will be the same ??
91 amigo sas toy front leaf- traded off :(
2000 amigo sas d44 wagonear 4 link
custom built buggy ffor the dirty stuff

My build up page
Four link pics
Intake R&R - port and polish

Sometimes trying is all you can do, but when you succeed , that's something to be proud of...
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